Guidelines for Quality Control in Manufacturing

The importance of ensuring quality products is hard to overstate. Customers are more satisfied and the costs of addressing defects after the fact can be avoided when you work to assess product quality throughout the manufacturing process. To more effectively perform quality control, keep these guidelines in mind.

Devise a Plan

Before anything else, you need a quality plan to define the standards of quality for your product. Consider its intended use and what it needs to do during regular functioning. From there, determine what standards it must meet and how you’ll test for them. Pipeline components, for instance, would need to withstand the expected operating pressure they’re exposed to; a proof pressure test subjects components or complete systems to a slightly higher pressure to ensure that they won’t fail due to minor fluctuations.

QC Testing Throughout the Process

As a baseline, QC tests are often performed on the end products to gauge their suitability. However, flaws in the manufacturing process well before that point could be the cause of defects, and detecting those earlier would reduce testing costs and time and make improving the process easier. In the prior example, the piping may fail the proof pressure test because the material is too brittle, so testing the raw material first would detect these flaws.

Standardizing Responses to Defects

When a defect is found in a product, what should be done about it? How do you know if others are also defective? Testing every product can be costly if not impossible. A common solution is batch production, which lets you take individual samples and use them to judge the batch quality. This also makes it easier to perform QC tests at each stage of production and respond immediately to issues. Train employees overseeing production to recognize defects and assign a QC specialist to make the call on whether or not to scrap a batch.

Many factories hesitate to invest in quality control because they believe it will increase costs. In the long run, though, being able to affirm the quality of your products can save you much more. Don’t put off quality control—it can make or break your reputation.…

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Protecting Your Manufacturing Business

No matter what industry your manufacturing business deals with, whether plastics, metals or food processing, either way, there is a need to be insured. You need coverage on claims due to interruptions, product recalls, and business environment risks and liabilities. You need an insurance policy for your manufacturing business that is custom-designed to meet all your industry coverage from items it manufactures, processes and personnel coverage.

Insurance agents will help you find top insurance policies to comprehensively cover you’re your manufacturing processes and personnel. Find competent insurance agents through insurance reviews so that you have peace of mind and trust for the policies procured. Now let me demystify these protections and covers you need in your business and why they are important to you and your business. Currently, there are 666,849 businesses categorized under the NAICS manufacturing industry sector which covers a broad spectrum of markets.

The Right Insurance Policy

While in the manufacturing business, there are great potential risks you are facing which include employee injuries, liability lawsuits, deaths, property damages, equipment breakdowns, and malfunctions. You are fortunate if you have the right insurance policy that addresses all the potential claims so that you can avoid financial losses. Other policy plans you can add to your insurance covers include; product liability insurance which protects your business from liability damages caused to others, these go for designs, patents, trademark and other intellectual property rights you made face from competitors and ill-intended individuals. Next is inland marine insurance which covers your finished goods while on transit to distribution centers. The most common policy found in the manufacturing industry is the equipment breakdown policy which safeguards the vital manufacturing equipment breakdown which poses the danger of massive financial losses. Another crucial one is business income interruption insurance policy which covers your business from temporary halt due to fire outbreaks, tornados, and tsunami and more, these unexpected disasters might sink your business if you have no insurance cover to address them when they occur. It is the business of the insurance companies to cover the risk for your peace of mind to endure. During this period your business needs funds to provide continued income even when the production is on halt for up to twelve months while the repairs are rigorously underway to restore your production.

Are Independent Insurance Agents Significant?

Of course yes. They help businesses match their needs with the most appropriate insurance policy that is tailored to their specific needs. Shopping around for insurance policies is a daunting task, confusing and time-consuming, but independent insurance agents can simplify the whole process for you. They are also there to ensure you get the best deals and those that meet your unique requirements. They shop around on your behalf and compare quotes from different insurance companies and break down all the jargons you don’t understand from the insurance industry to simple statements you can understand so that you know exactly what you are taking away. Their task is to review and compare quotes relevant to the manufacturing industry and present to you what makes sense and make sure comprehensive coverage of all your manufacturing processes and with the best prices.…

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