5 Critical Industrial Safety Measures

Industrial

Industrial companies work hard to provide the goods and materials that other industries need. These factors and field jobs focus on producing parts or items essential in creating different things. The workspaces often have a lot of equipment, noise and movement, which could prove hazardous without the proper conditions. If you’re running an industrial factory, it’s essential to put safety first. Be sure to prioritize the following things.

1. Check Your Equipment Regularly

Factories rely on a lot of sophisticated equipment. The machinery performs essential tasks that humans cannot do or are too complex or dangerous. For instance, parts should handle the load provided. To ensure they continue to live up to expectations, arrange for specialists in pressure fatigue testing Houston TX to inspect it as needed. Check it often and source out testing to other fields.

2. Have Clear Rules and Procedures

Anyone on the floor should know how to act while present. Certain behaviors may put others at risk. Don’t expect others to understand how to behave. Tell them what to do and what not to do.

3. Provide Appropriate Safety Gear

Certain areas and locations require specific protective equipment. Mandate it and provide it. Don’t expect others to go out and get it for themselves. Reach what works well for your location and then supply it.

4. Train People 

Before working on a piece of machinery, employees should complete a mandatory training period. Go over how to use it correctly and have people paired (veteran and newbie). In addition, veterans should undergo regular refresher courses to stay up-to-date.

5. Create an Open and Honest Atmosphere

If something is going to hurt someone, management needs to know. Employees should feel comfortable reporting problems to supervisors. A positive environment where others discuss concerns could produce solutions that help others in the long run.

Production remains vitally important, but the well-being of others is just as critical. Strive to create a safe environment. Focus on training, communication and protective gear.

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Storing Your Heavy Machinery: 3 Things You Must Know

machinery

It’s not always easy finding a quality place to store your machinery. Depending on how long the machine will be sitting idle, improper storage could result in damage, wear-and-tear from idleness, or even vandalism.

Luckily, by finding the right machinery storage Pittsburgh PA, you can park your machine with confidence and help deter costly complications and theft.

1. Store Your Machine in a Safe Place.

It’s imperative to store your machine at a quality location. Ideally, this facility will have other vehicles and machines parked close together to deter thieves from walking in-between. It should also be well-lit and have security cameras (or a security guard) to deter criminal activities.

The machine itself should be properly prepared for storage. Moving parts and grease points should be lubricated, fluid levels should be topped off, and the machine should be covered with a tarp to protect from the elements.

2. Move the Machine Often.

Idle vehicles and machinery are prone to breakage due to disuse. When a machine sits too long, gears can become stiff and brittle and rodents can take refuge. Sometimes, these small critters can do considerable damage by chewing through important electrical components.

To prevent issues caused by idleness, it’s important to move the machinery every so often, about once a month at least. Keeping the machine active is critical to keep it running smoothly over time.

3. Know Your Climate.

Temperature fluctuations can cause a host of issues for cars and machines. It’s important to know your climate and prepare for the complications each can cause.

Warm, dry weather can cause strain on mechanical components. In extreme heat, rubber parts like hoses can break apart or even disintegrate. On the flip side, excessively cold weather can cause fluids such as radiator, engine, and hydraulic fluid to thicken and not perform properly. It can also cause tire pressure fluctuations and battery problems.

There are many considerations for storing your machinery properly. Luckily, with the right knowledge and preparation, you can keep your machine free from breakage and vandalism.

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Tips For Building Your Own Pottery Kiln

Pottery Kiln

You love creating beautiful pottery, but taking it elsewhere for firing can be a pain. Fortunately, you can build your brick kiln for firing in your backyard. Here are the steps involved.

Gather the Materials

You need refractory bricks, also known as firebricks, that can handle tremendous heat without cracking and provide insulation. Contact custom engineered refractory services to obtain these bricks for your kiln.

Find the Space

You’ll also need a good-sized area that’s at least fifteen feet from any building to reduce the risk of burning down your home or other building. A housefire is not only destructive but could be deadly. Give yourself space to avoid that risk. You also need a nearby source of water such as a garden hose.

Build the Kiln

You want your kiln to be stable, so dig a round pit in the soil at least the depth of one brick. Lay bricks around the base, and bind them together by mixing a mortar of equal parts of mud and sand. Continue building your kiln until it reaches the height you desire.

Add a Thermocouple

To make sure your kiln reaches the correct temperature for firing your pottery, you’ll need to install a thermocouple, which is an electrical device designed to measure high temperatures.

You can make a place in your kiln to hold the thermocouple by rolling a corn husk and setting it in the mortar. The first time you fire the kiln, the husk will burn away, leaving a hole the right size for your thermocouple.

Add a Grill

You’ll need a grill to set the pottery on. Drill holes in the top bricks and insert bolts into them to hold the grills. Barbecue grills are a good choice as they tend to be durable and can withstand heat.

Follow these steps, and you’ll have a low-cost way to fire your pottery at home.

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Finding the Right Metalworking Company

Metalworking Company

When it comes to metalworking, productivity is everything. Manufacturing long-lasting products in a timely manner should be your top priority. But with the right metalworking services, you can boost your productivity and be confident that your customer will receive their product in the best quality possible.

Here are some of the most important things to consider when looking for metalworking services…

Machine Capabilities

A metalworking company will have different types of machines, depending on what you need. For example, if you need a laser cutter, then the company will have that type of machine. So how do you find out what machine types a metalworking company has? It’s easy! Just ask them for a list of their capabilities. This will help you see if the company is the right one for your needs.

Materials Available

Different businesses will require different types of metalworking services. For example, a manufacturing business may need sheet metal fabrication, while a machine shop may need just the opposite. Depending on the type of product you’re looking to produce, you’ll want to find a company that has the right materials and methodology.

Production Capabilities

What’s the point in hiring someone when you know they can’t produce enough? When you look at metalworking services Los Banos CA, you should hone in on the ones that seem to meet your production needs. This means that the service will be able to complete your orders in a timely manner and offer a variety of machines for your projects.

A good metalworking service can help your business take advantage of the latest advancements and create high-quality products. After you’ve taken all factors into consideration, you can decide which metalworking services should suit your needs. From there, your company can improve workflow, grow its customer base and possibly expand into new territories.

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Major Factors Affecting Manufacturing Industries

Manufacturing Industries

Setting up a manufacturing industry depends on geographical, political, and human factors. If one element is not readily available, the cost of production will rise, which will affect pricing.

Raw Materials

The availability of raw materials is among the top factors that affect manufacturing industries. Most industries are located near sources of raw materials to save on transportation costs. Some raw materials can be perishable, and so they can’t be transported long distances.

Government Policies

Most governments have regulations affecting the location of an industry. In most cases, they discourage industries in urban areas due to air pollution and clustering in cities.

Transport

Manufacturing industries rely on raw materials to produce finished products. So, the industry should have a reliable transport network such as water or land to get a sufficient supply of raw materials for marketing purposes.

Technology

The invention of various technologies has increased productivity in industries. For instance, the use of machines means industries can produce more at lower costs, leading to sustained growth.

Power

The common sources of power are mineral oil, coal, and electricity. Most industries tend to concentrate near sources of energy. However, electricity can be transmitted long distances by the use of wires.

Market

The process of manufacturing cannot be completed until goods get on the market. The closer the market is to the industry, the easier the selling process will be. This helps to reduce transport costs, which in turn enables customers to buy goods cheaply.

Labor

EEI manufacturing industries rely on the workforce for production, and they require both skilled technicians and casual workers. Industries in areas with a lower population have higher labor costs because they’ll have to import workers.

Manufacturing industries help in economic growth and improve the standards of living. For continued growth, the industry should have a constant supply of raw materials, a source of power, good infrastructure, and available labor and market.

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Different Types of Insulation Used in Refrigerated Bulk Storage

Refrigerated Bulk Storage

One of the most important types of refrigerated storage in a commercial or institutional kitchen is walk-in storage. There are other types of refrigerated storage conveniently located near the preparation area, like sandwich units, pizza preparation units, or under-counter units. Still, the bulk storage is located in the walk-in cooler or freezer.

There are many different walk-in manufacturers, but one of the main things that set them apart is what kind of medium is located between the interior and exterior metal skins, the insulation that is used. The insulation medium used most often on the higher quality products is either polyurethane or expanded polystyrene insulation Houston. Some of the budget or less expensive walk-ins manufactured may use polyisocyanurate or styrofoam as insulation.

The efficiencies of the various types of insulation are measured by what is referred to as the R value. The higher quality and, consequently, the more expensive insulation has an R value of anywhere from R-25 to R-32. The higher the R value, the more efficient the insulation. While you will pay more money upfront for the higher quality insulation, you will pay less in energy costs to refrigerate a walk-in cooler or freezer over the years, and the return on investment is huge.

Other energy saving features that have an excellent return on investment are LED lights. The energy consumed by the cheaper incandescent lights is much greater than LED lights. Also, the LED lights have better coverage resulting in you needing fewer lights.

There are also refrigeration controls that are a great investment. Both coolers and freezers have evaporators that have to defrost regularly to operate correctly. The defrost cycle uses a lot of energy, so the less defrost cycles you need saves a lot of electricity. Units that only defrost on demand instead of a set number of times a day is a tremendous energy saver.

As you can see, there are times that you are better off spending money up front to save money operating costs over the lifetime of your refrigerated storage.

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Here’s How Braided Composites Are Helping to Shape the Future

Braided Composites

Divided we fall, united we rise. That saying is perhaps a bit cliché but when it comes to material sciences, it often proves true. Many material science companies now focus on composites, which are materials made with at least two “united” substances with differing characteristics. And among the most advanced composites are braided composites.

Composites, in general, are very important for modern science and industry. Often, scientists can improve strength or reduce weight, or both by making composite materials. When materials are mixed, it’s sometimes possible to hone and improve the strengths of the different materials while also reducing or eliminating their weakness.

Some researchers and companies are taking composites even further, using specialized braids containing numerous strains of fibers (with many of the fibers themselves being composites). Braiding strains tends to improve strength, and if desired, braids can often be made to be very flexible.

Go back a few hundred years and material sciences often involved choosing between different attributes. You might want something strong, for example, but strength often came at the expense of flexibility.

With modern composites, and especially braided composites, you can craft flexible, light materials that are also incredibly strong. These days, you’ll find braided composites being used alongside heavy machineries, such as construction equipment. You might also find such composites used in aircraft engines to strengthen and secure other materials

Heck, you might even find braided composites in sports equipment, like protective gear. In such applications, braided composites are popular because they’re light and flexible. This is great for athletes because they won’t be weighed down and can still move easily. These composites also dissipate energy.

In sum total, braided composites are increasing safety and leading to improvements elsewhere as well. And as researchers continue their work, composites will likely only improve.

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Do Small-Scale Renewable Energy Systems Work?

Renewable Energy Systems

Perhaps you’ve seen them in the distance as you drive along the highway: tall towers with a set of blades on top that spin gently with the wind. Wind power from turbines is increasing in many municipalities and countries across the globe, but is it possible to power a home with wind?

Wind turbines and solar panels are two major components of renewable energy systems. They are becoming increasingly popular because the energy from renewable sources is basically free once the panels or turbines are manufactured and installed, and these energy sources don’t produce environmental pollutants.

The use of wind power increasing on a large scale. The turbines are raised 100 feet in the air to take advantage of wind speeds at that level. Turbines may include NRG Systems tilt-up tower services to maximize effectiveness. They don’t take up as much room as acres of solar panels on a solar farm, and they require very little maintenance. But is wind power a realistic option for individual homeowners?

Just as solar panels have become smaller for residential installation, wind power has been scaled down, too. Rooftop wind turbines can supplement a home energy system, although they cannot replace the grid entirely. Smaller-scale home solar energy systems have net metering, which means they are connected to the energy grid. When the panels produce more energy than the home is using, the excess goes onto the grid. Rooftop wind turbines are connected to batteries rather than the grid, so they can help supplement a home’s power needs, but not replace the grid.

A hybrid system of solar panels, a rooftop wind turbine and batteries is the best solution here. When the sun is shining, the batteries will be charged, and the wind turbine will work when the wind is blowing. If the batteries can’t provide enough power, the house will draw from the grid. In some areas, power companies buy renewable power from homeowners when there is excess.

If it is properly sized, renewable power from wind and solar can run your home. This is the wave of the future.

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